FAA Advisory Circular 43.13-1B

Acceptable Methods, Techniques, and Practices

Aircraft Inspection and Repair

AC 43.13-1B | 11. Aircraft Electrical Systems | 5. Electical Wire Rating | 11-66. General

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AC 43.13-1B CHG 1
9/27/01
TABLE 11-7. Examples of determining required tin-
plated copper wire size and checking voltage drop using
figure 11-2
Voltage
drop
1
0.5
4
7
Run
Lengths
(Feet)
107
90
88
100
Circuit
Current
(Amps)
20
20
20
20
Wire Size
From
Chart
No. 6
No. 4
No. 12
No. 14
Check-
calculated volt-
age drop (VD)=
(Resistance/Ft)
(Length) (Cur-
rent)
VD= (.00044
ohms/ft)
(107)(20)=
0.942
VD= (.00028
ohms/ft)
(90)(20)=
0.504
VD= (.00202
ohms/ft)
(88)(20)=
3.60
VD= (.00306
ohms/ft)
(100)(20)=
6.12
TABLE 11-8. Examples of determining maximum tin-
plated copper wire length and checking voltage drop
using figure 11-2.
Maximum
Voltage
drop
1
0.5
4
7
Wire
Size
No. 10
---­
---­
---­
Circuit
Current
(Amps)
20
Maximum
Wire Run
Length
(Feet)
39
19.5
156
273
Check-calculated
voltage drop
(VD)= (Resis-
tance/Ft) (Length)
(Current)
VD= (.00126
ohms/ft)
(39)(20)= .98
VD= (.00126
ohms/ft)
(19.5)(20)=
.366
VD= (.00126
ohms/ft)
(156)(20)=
3.93
VD= (.00126
ohms/ft)
(273)(20)=
6.88
(2) As an alternative method or a means
of checking results from figure 11-2, continu­
ous flow resistance for a given wire size can be
read from table 11-9 and multiplied by the wire
run length and the circuit current. For inter­
mittent flow, use figure 11-3.
(3) Voltage drop calculations for alumi­
num wires can be accomplished by multiplying
the resistance for a given wire size, defined in
table 11-10, by the wire run length and circuit
current.
(4) When the estimated or measured
conductor temperature (T2) exceeds 20 °C,
such as in areas having elevated ambient tem­
peratures or in fully loaded power-feed wires,
the maximum allowable run length (L2), must
be shortened from L1 (the 20 °C value) using
the following formula for copper conductor
wire:
L2 = (254.5 °C)(L1)
(234.5 °C)+)(T 2)
For aluminum conductor wire, the formula is:
L2 = (258.1 °C)(L1)
(238.1 °C) + (T 2)
These formulas use the reciprocal of each ma­
terial’s resistively temperature coefficient to
take into account increased conductor resis­
tance resulting from operation at elevated tem­
peratures.
(5) To determine T2 for wires carrying a
high percentage of their current carrying capa­
bility at elevated temperatures, laboratory
testing using a load bank and a high-
temperature chamber is recommended. Such
tests should be run at anticipated worse case
ambient temperature and maximum current-
loading combinations.
(6) Approximate T2 can be estimated
using the following formula:
T2 = T1 + (TR T1 )( I 2 / I max )
Page 11-22
Par 11-66
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