FAA Advisory Circular 43.13-1B

Acceptable Methods, Techniques, and Practices

Aircraft Inspection and Repair

AC 43.13-1B | 4. Metal Structure, Welding, and Brazing | 6. Welding and Brazing Safety | 4-111. General

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9/27/01
AC 43.13-1B CHG 1
SECTION 6. WELDING AND BRAZING SAFETY
4-111. GENERAL. A number of inherent
hazards exist in the use of oxy-fuel welding
and cutting apparatus. It is necessary that
proper safety and operating procedures are un­
derstood. A thorough understanding of the
proper safety and operating procedures mini­
mizes the hazards involved and adds to the
pleasure and efficiency of your work.
4-112. FIRE AND EXPLOSION SAFETY.
Fires occur in welding areas because flamma­
bles are left where they can be ignited by
welding sparks or gas welding flames. Before
welding, clear the welding area of all flamma­
bles such as rags, paper, wood, paint cans, sol­
vent, and trash containers. Do not weld in ar­
eas where flammables are present.
a. Unless absolutely necessary, never
weld any tank or radiator that has had a flam­
mable in it, including gasoline, av-gas, motor
oil, hydraulic fluid, or any other liquid that
could ignite if the vapor and temperature reach
a flashpoint. Explosions often occur when
empty tanks are being welded or cut open with
a torch.
b. If welding such tanks or radiator cool­
ers is absolutely necessary, the tank must first
be washed with a caustic-based, water-soluble
liquid, rinsed with plenty of clear water, and
then dried. Before welding, the tank or con­
tainer should be thoroughly purged with argon,
or other inert gas, while the welding is in proc­
ess.
4-113. WELDING WORK AREA.
a. The work area must have a fireproof
floor, concrete floors are recommend.
b. Use heat-resistant shields to protect
nearby walls or unprotected flooring from
sparks and hot metal.
c. Maintain an adequate suction ventila-
tion system to prevent the concentration of
oxygen/fuel gas, flammable gases, and/or toxic
fumes. It is important to remember that oxy­
gen will not burn. The presence of oxygen,
however, serves to accelerate combustion, and
causes materials to burn with great intensity.
CAUTION: Oil and grease in the
presence of oxygen can ignite and
burn violently.
d. A completely clean welding shop area
with white walls, ceiling, and floor; and with
plenty of light, is better for welding. The bet­
ter the lighting conditions, the easier it is to see
the weld puddle and make excellent aircraft-
quality welds.
e. During oxy-fuel processes use work
benches or tables with fireproof tops. Fire
bricks commonly top these surfaces and sup­
port the work.
f. Chain or otherwise secure oxygen and
fuel gas cylinders to a wall, bench, post, cylin­
der cart, etc. This will protect them from fal­
ling and hold them upright.
4-114. FIRE PROTECTION. Practice fire
prevention techniques whenever oxy-fuel op­
erations are in progress. Simple precautions
prevent most fires, and minimize damage in
the event a fire does occur. Always practice
the following rules and safety procedures.
Par 4-111
Page 4-81
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